APQP Core Tools

PFMEA Seven-Step Method Linked with Control Plan (Full PPT)

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#PFMEA #FMEA #APQP #Control Plan #AIAG-VDA

Resource Overview

For automotive process, quality, and project engineers — addresses "fill once, ignore in production, CP mismatch."

Standard QTank cover/back; cases, tables, and checklists. Combine with the Control Plan deck for the APQP file set.

Application Guide

4 h: audit case → group one FM→FE→FC chain → map one CP row → 4M change scenario.

Before PPAP, assign PFMEA and CP owners; after launch, train process owners on living PFMEA.

Use FMEA Excel templates in 08.03.01-pfmea for labs.

Pitfall Guide

PFMEA cannot be a one-person quality task; AP=H needs owners and evidence.

Do not revert to RPN-only ranking; stacked detection does not replace prevention.

PFMEA changes trigger CP review — same rule as the CP course.