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πŸ“„ 22 articles in total πŸ“… Continuously updated πŸ”₯ Pinned first, then sorted by rating, views and publish date
Advanced Quality & R&D Quality Β· Process Development & Approval Β· PPAP & Process Approval

Can PPAP Be Submitted with a Ppk of Only 0.83? β€”β€” Five-Step Method for Sampling and Judging Initial Process Studies

A machining company submitted its PPAP, which was returned the next day with the client's sole reason: "The sampling for…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PPAP & Process Approval

Dare You Sign Off on a Supplier's PPAP Blindly? β€”β€” Five Steps for Client-Side Acceptance Review and Release Decision

1. The Cost of Blind Signing: A Smooth Approval Followed by a Major Failure An electronics company supplies components t…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PPAP & Process Approval

PPAP Approved and Archived? β€”β€” Five Steps to Maintain and Resubmit PPAP Post-Production

1. A PPAP Approved for Three Years, Revealing Eleven Issues During Customer Audit A Tier 1 automotive interior functiona…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· Control Plan (CP)

Prototype, Pilot, Mass Production β€” Can One Control Plan Last All the Way? β€” Five Steps for CP Three-Stage Evolution

1. A CP Used from Prototype to Mass Production, Resulting in Nonconformity During Factory Audit A certain automotive par…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· Control Plan (CP)

Inspection Frequency in Control Plans: Still Guessing? β€”β€” A Five-Step Method for Designing Inspection Methods and Frequencies

1. One Line of Text, Two Outcomes In the control plan of a certain automotive parts company, both SC special characteris…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PPAP & Process Approval

The 18 PPAP Submission Items: What Are They Really Proving? β€”β€” Element Classification Logic and the Three-Step Self-Check Method

Many quality professionals, when they first handle PPAP, simply follow the client's checklist: if the client asks for so…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· Control Plan (CP)

Customer Audits, Control Plans Often Nonconforming? β€”β€” Five-Step Self-Check Method and High-Frequency Nonconformity List

The control plan is a critical checkpoint for PPAP submission, mass production delivery, and customer audits. However, m…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PPAP & Process Approval

PPAP Submitted Three Times and Rejected Each Time? β€”β€” Five Common Rejection Reasons and a Five-Step Pre-Submission Self-Inspection Method

A supplier has just completed the sample pieces for a new project, and the quality engineer packs and sends the PPAP doc…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· Control Plan (CP)

Control Plan Compilation in Three Volumes, Yet No One Follows It on the Shop Floor? β€”β€” Six Steps from Compilation to Implementation

1. The Root Cause of the "Two Skin" Problem in CP Many companies' control plans CP are "compiled" rather than developed …

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PPAP & Process Approval

How to Choose the PPAP Submission Level (1 to 5)? β€”β€” Three Criteria for Level Selection, Pass on the First Submission

I. Introduction: The Same Part, Two Different Treatments from Two Suppliers A new project trial production at a certain …

Advanced Quality & R&D Quality Β· Process Development & Approval Β· Control Plan (CP)

Reaction Plans in Control Plans: Only Writing "Notify Quality Department"? β€”β€” Methods for Designing Immediate Response Paths

1. Reaction Plan: The Most Overlooked Column in Control Plans Opening a control plan, the first few columnsβ€”process, cha…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PFMEA

PFMEA Practice Clarification (Part 2) | Why Are Failure Modes Listed in the Welding Process When They Are Detected in the Final Inspection? β€”β€” The "Occurrence Process" and "Detection Process" of Failure Modes

1. Review Site: Failure Modes Misattributed to Processes While reviewing a PFMEA, the page for the final inspection proc…